1.6L 16v - M16A
Manufacturers
1.6L 16v - M16A
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Set of 8 trimetal connecting rod half-bearings for the Suzuki M15A, M16A and M18A four-cylinder engines.
The M15A, M16A and M18A are Suzuki's 1.5, 1.6 and 1.8 litre 16-valve twin overhead camshaft four-cylinder engines; they power the Swift, Ignis, Grand Vitara, Liana, SX4, Vitara and Jimny, among others. ACL lists a single bearing set for these engines.
From the factory, Suzuki fits these engines with standard production connecting rod bearings. These bearings are sized for the loads of the original engine: as soon as power, engine speed or compression increase, they reach their limits.
A trimetal bearing stacks three layers: a steel back, a copper-lead intermediate layer with high load capacity and an anti-friction running surface that protects the journal. The complete set contains 8 half shells, four pairs for a four-cylinder engine.
The original bearing relies on an aluminium alloy over a steel back, intended for low to medium loads, whereas trimetal is designed for high, sustained loads: an aluminium bi-metal takes around 8,000 psi, a performance trimetal up to 12,000 psi, 50% more. Hence better resistance and better durability on turbocharged, supercharged and high-revving engines.
| ACL bearings Crankpin Ø 41.982 / 42.000 mm Housing bore Ø 45.000 / 45.018 mm Width 18.13 mm | King bearings Crankpin Ø 41.981 / 41.999 mm Housing bore Ø 45.001 / 45.019 mm Width 18.1 mm |
| Reference | Brand and treatment | Size | Wall thickness (mm) |
|---|---|---|---|
| 4B8440H-STD | ACL Race - Untreated | Standard | 1.490 |
| 4B8440HX-STD | ACL Race - Untreated | Std, increased clearance (HX) | 1.477 |
| 4B8440H-.025 | ACL Race - Untreated | +0.025 | 1.503 |
| 4B8440H-.25 | ACL Race - Untreated | +0.25 | 1.615 |
| CR4594XP | King Racing - Untreated | Standard | 1.490 |
| CR4594XP.026 | King Racing - Untreated | +0.026 | 1.503 |
The running clearance is the gap between the bearing and the journal where the oil film flows.
In operation, the crankshaft journal does not rub against the bearing: it rides on this oil film, which carries the load. Clearance sets the thickness of this film: too tight, oil flows poorly, temperature rises and the risk of seizure increases; too loose, oil escapes, the film loses load-carrying capacity and oil pressure drops. The right clearance is the balance between adequate lubrication and a well-maintained oil film.
| Size / grade | When to choose it | ACL Race Series | King XP |
|---|---|---|---|
| Standard (STD) | Standard journal, not reground | 0.047 to 0.055 mm | 0.042 mm - 0.047 mm |
| Increased clearance (HX) | Wider clearance: high oil flow, high rpm | 0.072 to 0.080 mm | |
| +0.025 / +0.026 mm | Polished journal | 0.047 to 0.055 mm | 0.042 mm - 0.047 mm |
| +0.25 mm | Journal reground to 0.25 mm | 0.047 to 0.055 mm |
Checking on assembly: lay a calibrated strip (Plastigauge) on the journal, torque the rod cap to spec, then compare the crushed strip against the gauge to read the clearance.

The ACL and King rod bearings shown here are trimetal bearings, designed for engine building and racing. Compared with an original bearing, they handle far higher loads: they cope with increased power, high rpm or the addition of a turbo or supercharger, where a standard bearing quickly reaches its limit.
![]() | ACL Bearing Company, an Australian manufacturer of high-performance engine bearings since 1949, offers with its Race Series precise trimetal bearings, available in many sizes and proven on built engines worldwide. |
![]() | King Engine Bearings, an Israeli manufacturer of high-performance engine bearings since the 1960s, offers with its pMax Black trimetal alloy bearings designed for heavy loads. |
| Criterion | ACL Race Series | King Racing |
| Cross-section | ![]() | ![]() |
| Type | High-performance trimetal bearing | High-performance trimetal bearing |
| Country of manufacture | Australia | Israel |
| Construction | Trimetal: steel back, copper layer, soft surface | Trimetal: steel back, copper layer, soft surface |
| Alloy | Race Series (copper-lead) | pMax Black (hardened copper-lead) |
| Protective coating | No | No |
| Available sizes | Standard to +0.25 mm (+ increased clearance HX) | Standard and +0.026 mm |
This connecting rod bearing set fits the M15A, M16A and M18A four-cylinder engines of the following Suzuki models:
| Brand | Model (chassis) | Engine code | Power | Years |
|---|---|---|---|---|
| Suzuki | SX4 Saloon (GY, RW) 1.6 (RW416) / 1.6 (RW 416) / 1.6 VVT | M16A | 101–120 hp | 2007– |
| Suzuki | SX4 (EY, GY) 1.6 VVT 4x4 (RW416) / 1.6 VVT (RW416, YA21S) / 1.6 (RW416, YA21S) / 1.6 VVT 4x4 / 1.6 VVT / 1.6 LPG | M16A | 101–120 hp | 2006– |
| Suzuki | SWIFT IV (FZ, NZ) 1.6 (AZG416, AZH416, RS416, ZC32S, ZA32S) / 1.6 (AZG 416, ZC32S, ZA32S) | M16A | 136–142 hp | 2012–2017 |
| Suzuki | SX4 S-CROSS (JY) 1.6 AllGrip (AKK 416) / 1.6 (AKK 416) / 1.6 (AKK416, YA22S) / 1.6 AllGrip (AKK416, YB22S) / 1.6 (AKK416) / 1.6 AllGrip (AKK416) / 1.6 VVT | M16A | 116–126 hp | 2013–2022 |
| Suzuki | LIANA Hatchback 1.6 (RH416) / 1.6 4WD / 1.6 i (RH416) / 1.6 | M16A | 103–107 hp | 2001–2007 |
| Suzuki | LIANA (ER, RH_) 1.6 (RH416) / 1.6 4WD (RH416) / 1.6 i (RH416) | M16A | 103–107 hp | 2002– |
| Suzuki | GRAND VITARA II (JT, TE, TD) 1.6 AWD (JB416) / 1.6 (JB416) / 1.6 AWD (TA74, JB416) | M16A | 99–106 hp | 2005– |
| Suzuki | SWIFT III (MZ, EZ) 1.6 (RS416, RR 416, ZC31S) | M16A | 125 hp | 2006–2015 |
| Suzuki | JIMNY Closed Off-Road Vehicle (SN, JB_) 1.6 VVT | M16A | 103 hp | 2004– |
| Suzuki | VITARA (LY) 1.6 (APK 416) / 1.6 AllGrip (APK 416) / 1.6 (APK416, YD21S) / 1.6 AllGrip (APK416, YE21S, YD21S) / 1.6 / 1.6 AllGrip / 1.6 VVT / 1.6 VVT AllGrip | M16A | 116–126 hp | 2015– |
| Suzuki | SX4 (EY, GY) 1.5 VVT (RW415, YA11S) / 1.5 (RW 415) / 1.5 VVT 4x4 (RW 415) / 1.5 VVTi (YA11S) / 1.5 VVTi 4x4 (RW415, YB11S) | M15A | 99–112 hp | 2006– |
| Suzuki | IGNIS I (FH) 1.5 (HV81, RG415) / 1.5 Sport (RG415) / 1.5 Sport (HT81S) | M15A | 109–116 hp | 2000–2005 |
| Suzuki | IGNIS II (MH) 1.5 (RM415) / 1.5 4x4 (RM415) | M15A | 99 hp | 2003–2012 |
| Suzuki | SWIFT III (MZ, EZ) 1.5 (RS415, ZC21S) / 1.5 4x4 (RS 415, ZD21S) / 1.5 4x4 (RS415, ZD21S) / 1.5 (ZC21S) | M15A | 101–110 hp | 2005–2011 |
| Suzuki | LIANA Hatchback 1.8 i (RH418, RD51S, RC51S) / 1.8 i AWD (RC51S, RD51S) | M18A | 125 hp | 2001–2007 |
| Suzuki | LIANA (ER, RH_) 1.8 i (RH418) / 1.8 i AWD | M18A | 125 hp | 2001– |
| Suzuki | LIANA (ER, RH_) 1.5 (RH415) / 1.5 AWD (RA21S) | M15A | 110 hp | 2004–2007 |
| Suzuki | LIANA Hatchback 1.5 (RH415) / 1.5 AWD (RB21S) | M15A | 110 hp | 2004–2007 |
| Suzuki | SX4 S-CROSS (JY) 1.5 (AKN415) | M15A | 109 hp | 2016–2022 |
| Suzuki | SX4 Saloon (GY, RW) 1.5 VVT (RW415, YC11S) / 1.5 (YC11S) | M15A | 99–111 hp | 2007–2014 |
| Suzuki | SWIFT VI (ZD_, ZC_) 1.5 AWD (ZD21S) | M15A | 110 hp | 2023– |
