2.5L 20v - DAZA DNWA
Manufacturers
2.5L 20v - DAZA DNWA
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Set of 10 trimetal connecting rod half-bearings for Audi and VW five-cylinder 2.0 to 2.5 L engines (Ø 47.77 mm).
The Audi and Volkswagen in-line five-cylinder engines of 2.0 to 2.5 litres, naturally aspirated or turbocharged, with 10 or 20 valves (codes 7A, AAR, JT, KV, NF, NG, NM and others), power the Audi 80, 90, 100, 200, Coupé, Quattro and A6 as well as the Volkswagen Passat, Santana and Transporter T4. ACL and King give the same bearing set for these engines: a single set covers the whole family.
From the factory, these engines are fitted with standard production connecting rod bearings, sized for the loads of the original engine: as soon as power, engine speed or boost pressure increase, they reach their limits.
A trimetal bearing stacks three layers: a steel back, a copper-lead intermediate layer with high load capacity and an anti-friction running surface that protects the journal. The complete set contains 10 half shells, five pairs for a five-cylinder engine.
The original bearing relies on an aluminium alloy over a steel back, intended for low to medium loads, whereas trimetal is designed for high, sustained loads: an aluminium bi-metal takes around 8,000 psi, a performance trimetal up to 12,000 psi, 50% more. Hence better resistance and better durability on turbocharged, supercharged and high-revving engines.
| ACL / King bearings Crankpin Ø 47.758 / 47.778 mm Housing bore Ø 50.600 / 50.619 mm Width 19 mm |
| Reference | Brand and treatment | Size | Wall thickness (mm) |
|---|---|---|---|
| 5B1606H-STD | ACL Race - Untreated | Standard | 1.405 |
| 5B1606HX-STD | ACL Race - Untreated | Std, increased clearance (HX) | 1.392 |
| 5B1606H-.025 | ACL Race - Untreated | +0.025 | 1.418 |
| 5B1606H-.25 | ACL Race - Untreated | +0.25 | 1.530 |
| 5B1606H-.50 | ACL Race - Untreated | +0.50 | 1.655 |
| CR505XP | King Racing - Untreated | Standard | 1.405 |
| CR505XP STDX | King Racing - Untreated | Std, increased clearance (STDX) | 1.392 |
| CR505XP.026 | King Racing - Untreated | +0.026 | 1.418 |
| CR505XP0.25 | King Racing - Untreated | +0.25 | 1.532 |
The running clearance is the gap between the bearing and the journal where the oil film flows.
In operation, the crankshaft journal does not rub against the bearing: it rides on this oil film, which carries the load. Clearance sets the thickness of this film: too tight, oil flows poorly, temperature rises and the risk of seizure increases; too loose, oil escapes, the film loses load-carrying capacity and oil pressure drops. The right clearance is the balance between adequate lubrication and a well-maintained oil film.
| Size / grade | When to choose it | ACL Race Series | King XP |
|---|---|---|---|
| Standard (STD) | Standard journal, not reground | 0.051 to 0.061 mm | 0.048 mm - 0.050 mm |
| Increased clearance (HX / STDX) | Wider clearance: high oil flow, high rpm | 0.076 to 0.086 mm | 0.073 mm - 0.075 mm |
| +0.025 / +0.026 mm | Polished journal | 0.051 to 0.061 mm | 0.048 mm - 0.050 mm |
| +0.25 mm | Journal reground to 0.25 mm | 0.051 to 0.061 mm | 0.048 mm - 0.050 mm |
| +0.50 mm | Journal reground to 0.50 mm | 0.051 to 0.061 mm |
Checking on assembly: lay a calibrated strip (Plastigauge) on the journal, torque the rod cap to spec, then compare the crushed strip against the gauge to read the clearance.

The ACL and King rod bearings shown here are trimetal bearings, designed for engine building and racing. Compared with an original bearing, they handle far higher loads: they cope with increased power, high rpm or the addition of a turbo or supercharger, where a standard bearing quickly reaches its limit.
![]() | ACL Bearing Company, an Australian manufacturer of high-performance engine bearings since 1949, offers with its Race Series precise trimetal bearings, available in many sizes and proven on built engines worldwide. |
![]() | King Engine Bearings, an Israeli manufacturer of high-performance engine bearings since the 1960s, offers with its pMax Black trimetal alloy bearings designed for heavy loads. |
| Criterion | ACL Race Series | King Racing |
| Cross-section | ![]() | ![]() |
| Type | High-performance trimetal bearing | High-performance trimetal bearing |
| Country of manufacture | Australia | Israel |
| Construction | Trimetal: steel back, copper layer, soft surface | Trimetal: steel back, copper layer, soft surface |
| Alloy | Race Series (copper-lead) | pMax Black (hardened copper-lead) |
| Protective coating | No | No |
| Available sizes | Standard to +0.50 mm (+ increased clearance HX) | Standard to +0.25 mm (+ increased clearance STDX) |
This connecting rod bearing set fits the five-cylinder engines of the following Audi and Volkswagen models:
| Brand | Model (chassis) | Engine code | Power | Years |
|---|---|---|---|---|
| AUDI | 100 C3 Berline tricorps (443, 444) 2.0 / 2.0 Cat / 2.2 / 2.2 Turbo / 2.3 E / 2.2 quattro / 2.2 E Turbo quattro / 2.3 E quattro / 2.3 quattro / 2.2 E quattro / 2.2 Cat quattro / 2.2 Cat / 2.3 | HX, KP, KU, KZ, MC, NF, PX, RT, SL, WX | 113–165 hp | 1984–1991 |
| AUDI | 200 C3 Berline tricorps (447, 448) 2.1 Turbo / 2.2 / 2.2 Turbo / 2.1 Turbo quattro / 2.2 Turbo quattro / 2.3 | KG, KU, MC, NF | 136–182 hp | 1983–1991 |
| AUDI | COUPE B2 (81, 855, 856) 2.0 / 2.2 GT / 2.2 quattro / 2.3 / 2.3 quattro | HP, HY, JS, JT, KV, KX, NG, SK | 113–136 hp | 1981–1988 |
| AUDI | QUATTRO (85) 2.1 Turbo / 2.1 20V Turbo / 2.1 Turbo quattro | GV, KW, WR, WX | 162–306 hp | 1980–1989 |
| AUDI | COUPE B3 (89, 8B3) 2.3 / 2.3 20V / 2.3 quattro / 2.3 20V quattro / 2.2 quattro / 2.0 20 V quattro / 2.0 20 V / 2.2 | 7A, KV, NG, NM | 132–170 hp | 1988–1996 |
| AUDI | 100 C4 Berline tricorps (4A2) 2.3 E / 2.3 E quattro | AAR | 133 hp | 1990–1994 |
| AUDI | 80 B4 Berline tricorps (8C2) 2.3 E / 2.3 E quattro | NG | 133 hp | 1991–1994 |
| AUDI | 100 C3 Avant (445, 446) 2.0 / 2.0 E Cat / 2.2 / 2.2 Turbo / 2.3 / 2.2 quattro / 2.2 Turbo quattro / 2.3 E quattro / 2.3 quattro / 2.2 E quattro / 2.0 E / 2.2 Cat / 2.2 Cat quattro | HX, KP, KU, KZ, MC, NF, PX, RT, SL | 112–165 hp | 1984–1990 |
| AUDI | 80 B4 Avant (8C5) 2.3 E / 2.3 E quattro | NG | 133 hp | 1991–1996 |
| AUDI | 100 C4 Avant (4A5) 2.3 E / 2.3 E quattro | AAR | 133 hp | 1991–1994 |
| AUDI | 90 B2 (813, 814, 853) 2.0 / 2.2 / 2.2 E quattro / 2.0 quattro | HP, HY, JS, JT, KV, KX, SK | 113–136 hp | 1984–1987 |
| AUDI | 80 B2 Berline tricorps (811, 813, 814, 819, 853) 2.0 quattro (85Q) / 2.0 / 2.2 quattro / 2.2 | HP, HY, JL, JS, JT, KX | 110–136 hp | 1982–1987 |
| AUDI | 90 B3 (893, 894, 8A2) 2.0 / 2.3 E / 2.3 E 20V / 2.3 E quattro / 2.3 E 20V quattro / 2.2 E / 2.2 E quattro / 2.0 20 V / 2.0 20 V quattro | 7A, KV, NG, NM, PS | 115–170 hp | 1987–1991 |
| AUDI | CABRIOLET B3 (8G7) 2.3 E | NG | 133 hp | 1991–1994 |
| AUDI | 200 C3 Avant (447, 448) 2.1 Turbo quattro / 2.2 Turbo quattro / 2.3 / 2.2 Turbo | JY, KG, MC, NF | 136–182 hp | 1983–1991 |
| AUDI | A6 C4 (4A2) 2.3 / 2.3 quattro | AAR | 133 hp | 1994–1995 |
| AUDI | A6 C4 Avant (4A5) 2.3 / 2.3 quattro | AAR | 133 hp | 1994–1995 |
| AUDI | 80 B3 Berline tricorps (893, 894, 8A2) 2.3 quattro / 2.3 | NG | 132–133 hp | 1987–1991 |
| VW | PASSAT B2 (32B) 2.0 / 2.2 | HP, JS, KV, KX | 112–136 hp | 1983–1988 |
| VW | SANTANA (32B) 2.0 / 2.2 | HP, JS, KX | 115–120 hp | 1983–1985 |
| VW | TRANSPORTER T4 Autobus/Autocar 2.5 Syncro / 2.5 | AAF, ACU, AEN, AET, AEU, APL, AVT | 110–115 hp | 1990–2003 |
| VW | PASSAT B2 Variant (33B) 2.0 / 2.2 / 2.2 Syncro / 2.0 Syncro | HP, HY, JS, JT, KM, KV, KX | 115–136 hp | 1983–1988 |
| VW | PASSAT B2 Berline tricorps (32B) 2.2 / 2.0 | HP, JS, KX | 115–120 hp | 1984–1988 |
| VW | TRANSPORTER T4 Fourgon (70A, 70H, 7DA, 7DH, 70J) 2.5 / 2.5 Syncro | AAF, ACU, AEN, AET, AEU, APL, AVT | 110–115 hp | 1990–2003 |
| VW | TRANSPORTER T4 Camion plate-forme/Châssis 2.5 / 2.5 Syncro | AAF, ACU, AEN, AET, AEU, APL, AVT | 110–115 hp | 1990–2003 |
| VW | CALIFORNIA T4 Camper (7DJ, 7DK, 70J) 2.5 | AET, AEU, APL, AVT | 110–115 hp | 1998–2003 |
