2.2L 16v - Z22SE
Manufacturers
2.2L 16v - Z22SE
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Reinforced Cometic head gasket in multilayer MLS for Opel, Chevrolet, Oldsmobile, Pontiac and Saturn 2.2 litre 16-valve engines.
The 2.2-litre 16-valve petrol engines Z22SE and L61 are fitted to the Opel, Chevrolet, Oldsmobile, Pontiac and Saturn models listed below.
The original gasket of these engines carries the part numbers 56 07 474, 93 170 143 and 24444091. Its bore is 87.3 mm; Opel publishes neither the construction nor the thickness. It is sized for standard pressure: as soon as that rises, clamping weakens, the cylinder head lifts and coolant passes into a cylinder.
The head gasket does not seal on its own: the fasteners that pull the head down onto the block matter just as much. Beyond 100 N/mm², a composite gasket settles for good; the 301 stainless steel of MLS gaskets withstands 517 N/mm², 5 times more, and returns to shape at every combustion.
This page lists the part numbers of Cometic, an American maker of competition gaskets, in one construction only: the multi-layer steel MLS. All the gaskets have an 87 mm bore and thicknesses from 0.69 to 3.56 mm, enough to adjust the compression ratio without touching the pistons or the cylinder head. As a rule, the gasket bore chosen is at least 0.5 mm larger than the actual cylinder bore. Each part number is sold individually, one gasket per engine.
| Gasket bore OEM 87.3 mm OEM 87.3 mm OEM 87.3 mm | Thickness | Gasket volume | Gasket type OEM not specified OEM not specified OEM not specified | Brand | Part number OEM 56 07 474 (Z22SE, L61) OEM 93 170 143 (Z22SE, L61) OEM 24444091 (Z22SE, L61) |
| 87 mm | 0.69 mm | 4.10 | MLS | Cometic | C5768-027 |
| 87 mm | 0.76 mm | 4.52 | MLS | Cometic | C5768-030 |
| 87 mm | 0.91 mm | 5.41 | MLS | Cometic | C5768-036 |
| 87 mm | 1.14 mm | 6.78 | MLS | Cometic | C5768-045 |
| 87 mm | 1.30 mm | 7.73 | MLS | Cometic | C5768-051 |
| 87 mm | 1.42 mm | 8.44 | MLS | Cometic | C5768-056 |
| 87 mm | 1.52 mm | 9.04 | MLS | Cometic | C5768-060 |
| 87 mm | 1.68 mm | 9.99 | MLS | Cometic | C5768-066 |
| 87 mm | 1.78 mm | 10.58 | MLS | Cometic | C5768-070 |
| 87 mm | 1.91 mm | 11.35 | MLS | Cometic | C5768-075 |
| 87 mm | 2.03 mm | 12.07 | MLS | Cometic | C5768-080 |
| 87 mm | 2.18 mm | 12.96 | MLS | Cometic | C5768-086 |
| 87 mm | 2.34 mm | 13.91 | MLS | Cometic | C5768-092 |
| 87 mm | 2.49 mm | 14.80 | MLS | Cometic | C5768-098 |
| 87 mm | 3.05 mm | 18.13 | MLS | Cometic | C5768-120 |
| 87 mm | 3.56 mm | 21.16 | MLS | Cometic | C5768-140 |
Gasket volume is the space left above each cylinder. It adds to the combustion chamber and lowers the compression ratio, the more so as it grows. Compare these values only between gaskets of the same bore.
| Fasteners | Engines | Tightening torque |
| Original cylinder head bolts | Z22SE, L61 | not published by the manufacturer |
Before fitting, check with a straight edge that the head and block faces are flat, and have them machined if necessary. Do not apply sealing paste: Cometic gaskets arrive already coated.
![]() | MLS Cometic Stainless steel layers, stamped and joined by rivets. The outer layers carry active beads around each cylinder and each fluid passage. A moderate tightening torque is enough to seal and the bore distorts very little. This all-round solution runs from the prepared naturally aspirated engine to moderate boost. |
Gasket bore. The Cometic MLS is offered in 87 mm (C5768), in that bore alone.
Thickness. The thickness of the original gasket is absent from Opel's documentation. A thicker gasket enlarges the combustion chamber and lowers the compression ratio; a thinner one reduces it and raises the ratio.
| Your goal | Thickness to choose |
| Keep the original compression ratio | Original thickness not published: measure the removed gasket and pick the closest value offered |
| Skimmed cylinder head, make up the lost height | The offered value closest to the thickness of the removed gasket, increased by the material taken off |
| Forced induction build, lower the ratio | A thickness above the one measured on the removed gasket |
| Naturally aspirated build, raise the ratio | A thickness below that of the removed gasket, down to 0.69 mm, the lowest value offered |
If you choose a thickness below the original, measure with a dial gauge how far the pistons stand proud of the block deck: it sets the clearance left between piston and head.
| Cometic Gasket, Inc. is an American manufacturer of engine gaskets and sealing solutions, founded in 1989 in Concord, Ohio. Its speciality is the made-to-measure gasket, cut to the required bore and thickness. All of its production remains in the United States, with American materials. |
| Criterion | Original gaskets 56 07 474, 93 170 143 and 24444091 | Reinforced gaskets |
| Construction | Construction not stated by the manufacturer | Multi-layer stainless steel (MLS) |
| Gasket bore | 87.3 mm | 87 mm |
| Thicknesses available | thickness not published by the manufacturer | 0.69 to 3.56 mm, 16 values |
| Compression ratio adjustment | None | Through the thickness chosen |
| Resistance to overpressure | Limited to standard output | Designed for forced induction |
| Brand | Model | Engine code | Power | Years |
| Opel | SPEEDSTER (E01) 2.2 (R97) | Z22SE | 147 hp | 2000-2005 |
| Opel | ASTRA G Coupé (T98) 2.2 16V (F07) | Z22SE | 147 hp | 2000-2005 |
| Opel | VECTRA B Berline à hayon (J96) 2.2 i 16V (F68) | Z22SE | 147 hp | 2000-2003 |
| Opel | VECTRA B (J96) 2.2 i 16V (F19) | Z22SE | 147 hp | 2000-2002 |
| Opel | VECTRA B Break (J96) 2.2 i 16V (F35) | Z22SE | 147 hp | 2000-2003 |
| Opel | ZAFIRA A Monospace (T98) 2.2 16V (F75) | Z22SE | 147 hp | 2000-2005 |
| Opel | ASTRA G Décapotable (T98) 2.2 16V (F67) | Z22SE | 147 hp | 2001-2005 |
| Opel | ASTRA G Berline à hayon (T98) 2.2 16V (F08, F48) | Z22SE | 147 hp | 2000-2005 |
| Opel | ASTRA G Berline tricorps (T98) 2.2 16V (F69) | Z22SE | 147 hp | 2001-2005 |
| Opel | ASTRA G Break (T98) 2.2 16V (F35) | Z22SE | 147 hp | 2001-2004 |
| Opel | VECTRA C (Z02) 2.2 16V (F69) | Z22SE | 147 hp | 2002-2008 |
| Opel | VECTRA C GTS (Z02) 2.2 16V (F68) | Z22SE | 147 hp | 2002-2008 |
| Chevrolet | ALERO 2.2 | L61 | 141 hp | 2001-2004 |
| Chevrolet | COBALT Coupé 2.2 | L61 | 147 hp | 2004-2006 |
| Chevrolet | COBALT 2.2 | L61 | 147 hp | 2004- |
| Chevrolet | MALIBU 2.2 | L61 | 141 hp | 2001-2003 |
| Chevrolet | MALIBU Berline à hayon 2.2 | L61 | 147 hp | 2003-2008 |
| Chevrolet | MALIBU 2.2 | L61 | 147 hp | 2003-2007 |
| Chevrolet | VECTRA 2.2 | L61 | 147 hp | 2002-2004 |
| Chevrolet | HHR 2.2 | L61 | 147 hp | 2006-2011 |
| Chevrolet | CAVALIER Coupé 2.2 | L61 | 141 hp | 2001-2005 |
| Chevrolet | CAVALIER Berline tricorps 2.2 | L61 | 141 hp | 2001-2005 |
| Chevrolet | CLASSIC 2.2 | L61 | 147 hp | 2003-2005 |
| Chevrolet | COBALT Coupé 2.2 | L61 | 150 hp | 2006-2008 |
| Chevrolet | COBALT 2.2 | L61 | 150 hp | 2006-2008 |
| Chevrolet | HHR 2.2 | L61 | 146 hp | 2005-2006 |
| Chevrolet | HHR 2.2 | L61 | 151 hp | 2005-2008 |
| Oldsmobile | ALERO Coupé 2.2 | L61 | 141 hp | 2001-2004 |
| Oldsmobile | ALERO Berline tricorps 2.2 | L61 | 141 hp | 2001-2004 |
| Pontiac | G5 Coupé 2.2 | L61 | 150 hp | 2007-2008 |
| Pontiac | GRAND AM Coupé 2.2 | L61 | 141 hp | 2001-2003 |
| Pontiac | GRAND AM Berline tricorps 2.2 | L61 | 141 hp | 2001-2005 |
| Pontiac | PURSUIT Berline tricorps 2.2 | L61 | 147 hp | 2004-2006 |
| Saturn | ION Berline tricorps 2.2 | L61 | 141 hp | 2002-2007 |
| Saturn | ION Coupé 2.2 | L61 | 141 hp | 2002-2007 |
| Saturn | L - Series Berline tricorps 2.2 | L61 | 137 hp | 2000-2004 |
| Saturn | L - Series Berline tricorps 2.2 | L61 | 141 hp | 2003-2004 |
| Saturn | L - Series Berline tricorps 2.2 | L61 | 139 hp | 1999-2000 |
| Saturn | LW - Series Break 2.2 | L61 | 137 hp | 2000-2003 |
| Saturn | VUE SUV 2.2 | L61 | 146 hp | 2001-2007 |
| Saturn | VUE SUV 2.2 AWD | L61 | 146 hp | 2001-2003 |
| Pontiac | G4 2.2 | L61 | 147 hp | 2004-2006 |
| Chevrolet | MALIBU 2.2 | L61 | 147 hp | 2008-2008 |
| Chevrolet | CAVALIER Berline tricorps 2.2 LPG | L61 | 141 hp | 2001-2005 |
| Chevrolet | CAVALIER Berline tricorps 2.2 | L61 | 141 hp | 2004-2005 |
| Pontiac | SUNFIRE 2.2 | L61 | 141 hp | 2002-2005 |
| Pontiac | G5 Berline tricorps 2.2 | L61 | 150 hp | 2007-2010 |
| Pontiac | SUNFIRE Coupé 2.2 | L61 | 141 hp | 2002-2005 |
| Chevrolet | CAVALIER Coupé 2.2 Bifuel | L61 | 141 hp | 2001-2005 |
| Chevrolet | MALIBU 2.2 | L61 | 146 hp | 2003-2006 |
| Saturn | LW - Series Break 2.2 | L61 | 139 hp | 1999-2000 |
| Saturn | LW - Series Break 2.2 | L61 | 141 hp | 2003-2004 |
OEM part number: 56 07 474, 93 170 143 and 24444091.
Important: the part numbers on this page fit only the Z22SE and L61 engines: check your vehicle's engine code before ordering.
When the original gasket reaches its limits, the reinforced gasket takes over: at higher combustion pressure it holds its shape and does not crush.
With a turbo, a supercharger or a higher compression ratio, the head gasket is the first part to be loaded: it is the most stressed component of the top end. A reinforced gasket avoids the leak and the head removal that follows.
