BY REFERENCE COMETIC - Reinforced cylinder head gaskets
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BY REFERENCE COMETIC - Reinforced cylinder head gaskets
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Reinforced Cometic head gasket in multilayer MLS for the Mitsubishi 420A engine of 2.0 litres.
The 2.0-litre Mitsubishi 420A petrol engine is fitted to the Eclipse II in the version detailed below.
Mitsubishi publishes neither the part number of this engine's original gasket, nor its bore, nor its thickness, nor its construction. That gasket is designed for standard pressure: when it climbs, clamping weakens, the cylinder head lifts and coolant reaches a cylinder.
The head gasket does not seal alone: the fasteners that clamp the head to the block count as much as it does. Above 100 N/mm², a composite gasket settles with no recovery; the 301 stainless steel of MLS gaskets holds up to 517 N/mm², 5 times more, and regains its shape at every combustion.
This page gathers the part numbers of Cometic, an American maker of competition gaskets, in a single construction: the multi-layer steel MLS. The gaskets are offered in 87.5 mm and 88.5 mm bores, and in thicknesses from 0.69 to 3.56 mm, enough to adjust the compression ratio without touching the pistons or the cylinder head. As a rule, the gasket bore chosen is at least 0.5 mm larger than the actual cylinder bore. Each part number is sold individually, one gasket per engine.
| Gasket bore | Thickness | Gasket volume | Gasket type OEM not specified | Brand | Part number |
| 87.5 mm | 0.69 mm | 4.15 | MLS | Cometic | C5497-027 |
| 87.5 mm | 0.76 mm | 4.57 | MLS | Cometic | C5497-030 |
| 87.5 mm | 0.91 mm | 5.47 | MLS | Cometic | C5497-036 |
| 87.5 mm | 1.02 mm | 6.13 | MLS | Cometic | C5497-040 |
| 87.5 mm | 1.14 mm | 6.86 | MLS | Cometic | C5497-045 |
| 87.5 mm | 1.30 mm | 7.82 | MLS | Cometic | C5497-051 |
| 87.5 mm | 1.42 mm | 8.54 | MLS | Cometic | C5497-056 |
| 87.5 mm | 1.52 mm | 9.14 | MLS | Cometic | C5497-060 |
| 87.5 mm | 1.68 mm | 10.10 | MLS | Cometic | C5497-066 |
| 87.5 mm | 1.78 mm | 10.70 | MLS | Cometic | C5497-070 |
| 87.5 mm | 1.91 mm | 11.49 | MLS | Cometic | C5497-075 |
| 87.5 mm | 2.03 mm | 12.21 | MLS | Cometic | C5497-080 |
| 87.5 mm | 2.13 mm | 12.81 | MLS | Cometic | C5497-084 |
| 87.5 mm | 2.18 mm | 13.11 | MLS | Cometic | C5497-086 |
| 87.5 mm | 2.34 mm | 14.07 | MLS | Cometic | C5497-092 |
| 87.5 mm | 2.49 mm | 14.97 | MLS | Cometic | C5497-098 |
| 87.5 mm | 3.05 mm | 18.34 | MLS | Cometic | C5497-120 |
| 87.5 mm | 3.56 mm | 21.41 | MLS | Cometic | C5497-140 |
| 88.5 mm | 0.69 mm | 4.24 | MLS | Cometic | C5498-027 |
| 88.5 mm | 0.76 mm | 4.68 | MLS | Cometic | C5498-030 |
| 88.5 mm | 0.91 mm | 5.60 | MLS | Cometic | C5498-036 |
| 88.5 mm | 1.02 mm | 6.27 | MLS | Cometic | C5498-040 |
| 88.5 mm | 1.14 mm | 7.01 | MLS | Cometic | C5498-045 |
| 88.5 mm | 1.30 mm | 8.00 | MLS | Cometic | C5498-051 |
| 88.5 mm | 1.42 mm | 8.74 | MLS | Cometic | C5498-056 |
| 88.5 mm | 1.52 mm | 9.35 | MLS | Cometic | C5498-060 |
| 88.5 mm | 1.68 mm | 10.33 | MLS | Cometic | C5498-066 |
| 88.5 mm | 1.78 mm | 10.95 | MLS | Cometic | C5498-070 |
| 88.5 mm | 1.91 mm | 11.75 | MLS | Cometic | C5498-075 |
| 88.5 mm | 2.03 mm | 12.49 | MLS | Cometic | C5498-080 |
| 88.5 mm | 2.13 mm | 13.10 | MLS | Cometic | C5498-084 |
| 88.5 mm | 2.18 mm | 13.41 | MLS | Cometic | C5498-086 |
| 88.5 mm | 2.34 mm | 14.39 | MLS | Cometic | C5498-092 |
| 88.5 mm | 2.49 mm | 15.32 | MLS | Cometic | C5498-098 |
| 88.5 mm | 3.05 mm | 18.76 | MLS | Cometic | C5498-120 |
| 88.5 mm | 3.56 mm | 21.90 | MLS | Cometic | C5498-140 |
The gasket volume is the void it leaves above each cylinder. It adds to the combustion chamber and lowers the compression ratio, the more so as it grows. Compare these values only between gaskets of the same bore.
| Fasteners | Engines | Tightening torque |
| Original cylinder head bolts | 420A | not published by the manufacturer |
Before assembly, check with a straight edge that the head and block faces are flat, and have them resurfaced if needed. Use no sealing paste: Cometic gaskets are supplied already coated.
![]() | MLS Cometic Stainless steel layers, stamped and then fastened together with rivets. The outer layers show active beads around each cylinder and each fluid passage. Moderate tightening is enough to seal and the bore distorts very little. This versatile construction suits everything from the prepared naturally aspirated engine to moderate boost. |
Gasket bore. Cometic MLS is offered in 87.5 mm (C5497) and in 88.5 mm (C5498).
Thickness. Mitsubishi gives no thickness for the original gasket of this engine. A thicker gasket enlarges the combustion chamber and lowers the compression ratio; a thinner one reduces it and raises the ratio.
| Your goal | Thickness to choose |
| Keep the original compression ratio | Original thickness unknown: measure the removed gasket and choose the nearest value offered |
| Skimmed cylinder head, make up the lost height | The offered value nearest to the measurement of the removed gasket, increased by the thickness taken off when resurfacing |
| Forced induction build, lower the ratio | A thickness above the one measured on the removed gasket |
| Naturally aspirated build, raise the ratio | A thickness lower than that of the removed gasket, down to 0.69 mm, the minimum of the range |
Before settling on a thickness below the original, read with a dial gauge how far the pistons stand proud of the block face: that figure shows the clearance left between piston and head.
| Cometic Gasket, Inc. is an American company founded in 1989 in Concord, Ohio, that designs engine gaskets and sealing solutions. It made its name with the made-to-measure gasket, cut to the bore and thickness requested. All of its production stays in the United States, with American materials. |
| Criterion | Original gasket: part number not published | Reinforced gaskets |
| Construction | Construction not stated by the manufacturer | Multi-layer stainless steel (MLS) |
| Gasket bore | not published | 87.5 and 88.5 mm |
| Thicknesses available | thickness not published by the manufacturer | 0.69 to 3.56 mm, 18 values |
| Compression ratio adjustment | None | Through the thickness chosen |
| Resistance to overpressure | Limited to standard output | Designed for forced induction |
| Brand | Model | Engine code | Power | Years |
| Mitsubishi | ECLIPSE II (D3_A) 2.0 RS | 420A | 141 hp | 1995-1999 |
OEM part number: part number not published by the manufacturer.
Important: the part numbers on this page match the Mitsubishi 420A engine: note your vehicle's engine code, then check the bore, before placing an order.
When the original gasket is no longer enough, the reinforced gasket steps in: under higher combustion pressure it keeps its shape and does not crush.
With a turbo, a supercharger or a raised compression ratio, the head takes higher loads and the gasket becomes the most stressed part of the top end. A reinforced gasket prevents the gas or coolant leak, and the head removal that follows.
