2.5L 16v - EJ255
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2.5L 16v - EJ255
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Set of 8 trimetal connecting rod half-bearings for Subaru EJ20, EJ22, EJ25 (Ø 52 mm).
The EJ engines are the 1.5 to 2.5 litre flat-four (boxer) engines of Subaru's EJ family, in naturally aspirated and turbocharged versions; they power the Impreza, Legacy, Forester, Outback, Baja, Exiga, WRX and the Saab 9-2X. ACL lists a single bearing set for these engines: same crankpin diameter, a single set covers the family.
From the factory, this engine is fitted with standard production connecting rod bearings, sized for the loads of the original engine: as soon as power, engine speed or boost pressure increase, they reach their limits.
A trimetal bearing stacks three layers: a steel back, a copper-lead intermediate layer with high load capacity and an anti-friction running surface that protects the journal. The complete set contains 8 half shells, four pairs for a four-cylinder engine.
The original bearing relies on an aluminium alloy over a steel back, intended for low to medium loads, whereas trimetal is designed for high, sustained loads: an aluminium bi-metal takes around 8,000 psi, a performance trimetal up to 12,000 psi, 50% more. Hence better resistance and better durability on turbocharged, supercharged and high-revving engines.
| ACL bearings Crankpin Ø 51.984 / 52.000 mm Housing bore Ø 55.000 / 55.020 mm Width 16.5 mm |
| Reference | Brand and treatment | Size | Wall thickness (mm) |
|---|---|---|---|
| 4B8296H-STD | ACL Race - Untreated | Standard | 1.500 |
| 4B8296HX-STD | ACL Race - Untreated | Std, increased clearance (HX) | 1.487 |
| 4B8296H-.025 | ACL Race - Untreated | +0.025 | 1.513 |
| 4B8296H-.25 | ACL Race - Untreated | +0.25 | 1.625 |
| 4B8296H-.50 | ACL Race - Untreated | +0.50 | 1.750 |
The running clearance is the gap between the bearing and the journal where the oil film flows.
In operation, the crankshaft journal does not rub against the bearing: it rides on this oil film, which carries the load. Clearance sets the thickness of this film: too tight, oil flows poorly, temperature rises and the risk of seizure increases; too loose, oil escapes, the film loses load-carrying capacity and oil pressure drops. The right clearance is the balance between adequate lubrication and a well-maintained oil film.
| Size / grade | When to choose it | ACL Race Series |
|---|---|---|
| Standard (STD) | Standard journal, not reground | 0.055 to 0.065 mm |
| Increased clearance (HX) | Wider clearance: high oil flow, high rpm | 0.080 to 0.090 mm |
| +0.025 mm | Polished journal | 0.055 to 0.065 mm |
| +0.25 mm | Journal reground to 0.25 mm | 0.055 to 0.065 mm |
| +0.50 mm | Journal reground to 0.50 mm | 0.055 to 0.065 mm |
Checking on assembly: lay a calibrated strip (Plastigauge) on the journal, torque the rod cap to spec, then compare the crushed strip against the gauge to read the clearance.

The ACL rod bearings shown here are trimetal bearings, designed for engine building and racing. Compared with an original bearing, they handle far higher loads: they cope with increased power, high rpm or the addition of a turbo or supercharger, where a standard bearing quickly reaches its limit.
![]() | ACL Bearing Company, an Australian manufacturer of high-performance engine bearings since 1949, offers with its Race Series precise trimetal bearings, available in many sizes and proven on built engines worldwide. |
This connecting rod bearing set fits the EJ boxer engines of the following Saab and Subaru models:
| Brand | Model (chassis) | Engine code | Power | Years |
|---|---|---|---|---|
| SAAB | 9-2X Estate 2.5 AWD | EJ253, EJ255 | 167–233 hp | 2004–2006 |
| SUBARU | BAJA Pick-up 2.5 AWD | EJ253, EJ255 | 167–233 hp | 2002–2006 |
| SUBARU | EXIGA (YA_) 2.5 AWD (YA9) | EJ253 | 170 hp | 2009–9999 |
| SUBARU | FORESTER (SF_) 2.0 S Turbo AWD (SF5) / 2.5 AWD (SF9) | EJ205, EJ25D | 167–177 hp | 1997–2002 |
| SUBARU | FORESTER (SG_, S11SG) 2.0 CROSS SPORTS AWD (SG5) / 2.0 S Turbo AWD (SG5) / 2.5 AWD / 2.5 AWD (SG9) / 2.5 AWD (SG9, S11SG, S12SH) / 2.5 Prodrive Performance Pack AWD | EJ205, EJ251, EJ253, EJ255, EJ257 | 152–256 hp | 2002–2012 |
| SUBARU | FORESTER (SH_) 2.0 AWD (SH5) / 2.5 AWD (SH9) / 2.5 Turbo AWD / 2.5 Turbo AWD (SH9) | EJ205, EJ255 | 230–270 hp | 2007–2015 |
| SUBARU | IMPREZA Saloon (GC) 1.5 (GC1) / 1.6 (GC7) / 1.6 i (GC3) / 1.6 i AWD (GC4) / 1.8 i (GC5) / 1.8 i AWD (GC6) / 2.0 Turbo GT AWD (GC8) / 2.0 WRX AWD (GC8) / 2.0 WRX STi AWD (GC8) / 2.0 i (GC7) / 2.0 i AWD (GC8) / 2.2 GX AWD (GC8) | EJ15E, EJ161, EJ18E, EJ205, EJ20E, EJ20G, EJ22E | 95–275 hp | 1992–2000 |
| SUBARU | IMPREZA Saloon (GD) 1.5 (GD2) / 1.5 AWD (GD3) / 1.6 / 1.6 AWD (GD5) / 2.0 AWD (GDB) / 2.0 WRX STi AWD / 2.0 WRX STi AWD (GDB) / 2.0 WRX STi Prodrive Performance Package AWD / 2.0 WRX Turbo AWD (GDA) / 2.0 i AWD (GDA) / 2.0 i WRX AWD (GDA) / 2.2 / 2.5 AWD / 2.5 AWD (GDE) / 2.5 AWD (GDF) / 2.5 WRX STi AWD / 2.5 WRX STi AWD (GDF) / 2.5 i AWD (GDE) / 2.5 i WRX AWD (GDG) | EJ15, EJ161, EJ205, EJ207, EJ22E, EJ251, EJ253, EJ255, EJ257 | 95–320 hp | 2000–2009 |
| SUBARU | IMPREZA Saloon (GE, GV) 2.5 AWD / 2.5 AWD (GVB) / 2.5 WRX SE AWD (GVE, GEE) / 2.5 WRX STi AWD (GVF) | EJ253, EJ255, EJ257 | 167–320 hp | 2007–9999 |
| SUBARU | IMPREZA Hatchback (GR, GH, G3) 2.5 AWD / 2.5 AWD (GHE) / 2.5 STI CS400 AWD (GRF) / 2.5 WRX AWD (GRF) / 2.5 WRX S AWD / 2.5 WRX SE AWD (GRE) / 2.5 WRX STI 330S AWD / 2.5 WRX STI AWD / 2.5 WRX STi AWD (GRF) | EJ253, EJ255, EJ257 | 170–400 hp | 2008–2014 |
| SUBARU | IMPREZA Estate 2.5 WRX STI AWD | EJ257 | 309 hp | 2007–2011 |
| SUBARU | IMPREZA Estate (GF) 1.5 L (GF1) / 1.5 L AWD (GF2) / 1.6 (GF3) / 1.6 i (GF3) / 1.6 i AWD (GF4) / 1.8 i (GF5) / 1.8 i AWD (GF6) / 2.0 (GF8) / 2.0 Turbo GT AWD (GF8) / 2.0 WRX AWD (GF8) / 2.0 WRX STi AWD (GF8) / 2.0 i 16V AWD (GF8) / 2.0 i AWD (GF8) / 2.0 i Turbo AWD (GF8) / 2.2 / 2.2 AWD / 2.2 GX AWD | EJ151, EJ15E, EJ161, EJ16E, EJ18E, EJ205, EJ207, EJ20E, EJ20G, EJ22E | 90–280 hp | 1992–2000 |
| SUBARU | IMPREZA Estate (GG) 1.5 (GG2) / 1.5 AWD (GG3) / 1.6 / 1.6 AWD / 2.0 AWD (GGA) / 2.0 Turbo AWD (GGA) / 2.0 WRX AWD (GGA) / 2.0 WRX STi AWD (GGB) / 2.0 WRX Turbo AWD (GGA) / 2.2 / 2.5 AWD / 2.5 GB270 AWD / 2.5 WRX AWD / 2.5 WRX AWD (GGG) | EJ15, EJ161, EJ205, EJ207, EJ22E, EJ253, EJ255, EJ257 | 95–300 hp | 2000–2008 |
| SUBARU | IMPREZA Coupé (GFC) 1.6 (GC4) / 1.6 AWD (GC4) / 2.0 AWD (GC8) / 2.0 AWD (GC8, GM8) / 2.0 Turbo AWD (GC8) / 2.0 i (GC8) / 2.2 AWD / 2.2 i / 2.5 AWD | EJ161, EJ16E, EJ207, EJ20E, EJ20G, EJ22E, EJ253 | 90–280 hp | 1994–2000 |
| SUBARU | LEGACY I (BC) 1.6 / 2.0 (BC4) / 2.0 4WD (BC5) / 2.0 GL / 2.2 / 2.2 4WD | EJ16, EJ20E, EJ22E | 95–140 hp | 1989–1994 |
| SUBARU | LEGACY I Estate (BC, BF, BJ) 1.6 GL / 2.2 AWD | EJ16, EJ22E | 95–132 hp | 1989–1994 |
| SUBARU | LEGACY II (BD) 1.8 4WD / 2.0 i (BD4) / 2.0 i 4WD (BD5) / 2.2 / 2.2 4WD / 2.5 4WD / 2.5 i 4WD (BD9) | EJ18E, EJ20E, EJ22E, EJ25D | 103–167 hp | 1994–1999 |
| SUBARU | LEGACY II Estate (BG) 2.0 i 4WD (BG5) / 2.2 / 2.2 4WD / 2.5 4WD / 2.5 i / 2.5 i 4WD (BG9) | EJ20E, EJ22E, EJ25D | 116–167 hp | 1994–1999 |
| SUBARU | LEGACY III (BE) 2.0 AWD (BE5) / 2.0 RSK AWD (BE5) / 2.5 AWD | EJ206, EJ208, EJ253 | 167–280 hp | 1998–2003 |
| SUBARU | LEGACY III Estate (BH) 2.0 AWD (BH5) / 2.0 RSK AWD (BH5) / 2.5 AWD | EJ206, EJ208, EJ253 | 167–280 hp | 1998–2003 |
| SUBARU | LEGACY IV (BL) 2.0 2WD / 2.0 AWD (BL5) / 2.0 GT Tuned By STI AWD (BL5) / 2.5 AWD / 2.5 STI AWD (BL9) | EJ20Y, EJ255 | 179–272 hp | 2003–2015 |
| SUBARU | LEGACY IV Estate (BP) 2.0 AWD (BP5) / 2.0 GT AWD (BP5) / 2.5 AWD | EJ20Y, EJ253, EJ255 | 167–272 hp | 2004–2009 |
| SUBARU | LEGACY OUTBACK (BG) 2.5 (BG9) | EJ25D | 150–156 hp | 1996–1999 |
| SUBARU | LEGACY V (BM) 2.0 AWD (BM5) / 2.5 GT AWD (BM9) / 2.5 Turbo AWD / 2.5 i AWD / 2.5 i AWD (BM9) | EJ206, EJ253, EJ255 | 167–286 hp | 2009–9999 |
| SUBARU | LEGACY V Estate (BR) 2.0 AWD / 2.5 GT AWD (BR9) / 2.5 i AWD (BR9) | EJ206, EJ208, EJ253, EJ255 | 167–286 hp | 2008–2014 |
| SUBARU | OUTBACK (BH) 2.5 AWD | EJ253 | 167 hp | 1999–2003 |
| SUBARU | OUTBACK (BP) 2.5 AWD / 2.5 AWD (BP9) / 2.5 BiFuel AWD | EJ251, EJ252, EJ253, EJ255 | 155–253 hp | 2003–2010 |
| SUBARU | OUTBACK (BR) 2.5 BiFuel AWD / 2.5 i AWD / 2.5 i AWD (BR9) | EJ253 | 167–175 hp | 2009–9999 |
| SUBARU | WRX Saloon (GJ) 2.5 AWD / STi 2.5 AWD | EJ255, EJ257 | 233–309 hp | 2011–9999 |
| SUBARU | WRX Saloon (VA) STi 2.5 AWD (VAF, VAG) | EJ257 | 301 hp | 2013–2022 |
| SUBARU | WRX Hatchback (GP) STi 2.5 AWD | EJ257 | 300 hp | 2010–2014 |
| SUBARU | WRX Estate 2.5 AWD / STi 2.5 AWD | EJ255, EJ257 | 233–309 hp | 2011–9999 |
